AIR HUMIDIFICATION
AIR HUMIDIFICATION:
SOLUTIONS FOR INDUSTRY AND TRADE
Air humidification from merlin® in production facilities, assembly halls and workplaces in offices saves material and energy, helps to increase product quality and contributes to the well-being of employees.
- Improves product quality,
process reliability, indoor climate.
Reduces electrostatics and dust.
- PRINCIPLE
High-pressure atomization of water
- FUNCTION: High pressure is applied to water using a pump and is then atomized in the air by means of MICRO DROP nozzles.
- HUMIDIFICATION PERFORMANCE:
Individually scalable from 1.8 l/h
HIGH-PRESSURE ATOMIZATION IN
ROOMS
Cost-efficient climate in production facilities
Greater success thanks to the right level of humidity: The profitability of companies is influenced by factors that depend directly on an optimized level of humidity. Many problems decrease significantly at a consistent humidity value of 40 – 60 %, resulting in increased profit. In production and assembly facilities and warehouses of virtually all industries, humidification by merlin® can help to save materials and energy and to increase product quality.
- Reduction of static charge, dust & fire hazards
- Improvement of product quality & consistency
- Process optimization - improvement of processing conditions & machine performance
- Optimization of durability & storage
"We can achieve great energy savings compared to the steam humidification system we used in the past, saving around 128 MWh per year."
Dipl.-Ing Katrin Fett
Energy Efficiency Concepts at Grundfos Pumpenfabrik GmbH
HIGH-PRESSURE ATOMIZATION IN
AHU SYSTEMS
More efficiency and comfort with high-pressure atomization
With high-pressure atomization in your AHU system, you can create an optimum room climate that has a positive effect on your employees and processes. High-pressure atomization enables an extremely energy-efficient variant of air humidification. This not only saves energy costs, but also protects the environment. High-pressure atomization can be seamlessly integrated into your existing AHU system and is easy to install.
- Improving well-being & the indoor climate
- Improvement of product quality & consistency
- High operational safety: PWIS-, silicone- & oil-free. Food-approved & hygienically tested components
- Certified air humidification system (According to VDI 6022 sheet 1 / SWKI VA 104-01)
"We set extremeley high standards for humidification systems for our customers who use cleanroom technology. Being able to precisely regulate the merlin® system between 0.3 and 11 g/kg ensures consistent climatic conditions."
ppa. Dipl.-Ing. Florian Haslinger
Head of Technology at Caverion Österreich GmbH
INQUIRY
CALL US
MERLIN® ENSURES A PERFECT CLIMATE
IN THESE INDUSTRIES
Humidification to regulate relative humidity helps in a wide variety of industries,
- to reduce scrap,
- to perfect processes and
- to support employee health and well-being.
Your contacts in the merlin® SalesForce include experts for every industry:
WOODWORKING
Optimal wood moisture
through air humidification
Wood moisture and relative humidity are of great importance for all woodworking companies. Air humidification significantly improves the processes involved in woodworking.
PAPER & PRINTING
Paper quality&
efficient printing processes
The paper industry and print works benefit from optimal air humidity with stable paper layers, reduction of electrostatic charging and better printing results.
BUILDING & OFFICE
Healthy indoor climate
at every workplace
Air humidification in the office increases the well-being of your employees, helps to reduce sick leave and increases productivity.
AUTOMOTIVE & AVIATION
Efficiency for surface,
assembly and test bench
Optimal air humidity helps to optimize processes in the automotive industry - especially in surface technology - and to avoid rejects and rework.
ELECTRONICS
ESD protection&
electrostatics under control
In electronics manufacturing, optimally planned air humidification reduces static charging, binds dust and minimizes potential sources of error.
PLASTIC
Combating electrostatics
and dust
Customized air humidification systems reduce warping and shrinking of the material during plastics processing.
FOOD
Ideal conditions for
processing and storage
The quality of food depends on the humidity of the air. Air humidification increases shelf life, supports fermentation and ripening processes, and prevents rejects.
OTHER INDUSTRIES?
INDIVIDUAL
and customized
solution for your industry.
Industrial air humidification and room climate should be adapted to the requirements of the operation. merlin® ensures the best possible process conditioning in production and assembly facilities, storage areas or offices.
ALL PRODUCTS AT A GLANCE
merlin® not only offers products for air humidification, but conditioning of the room climate adapted to the processes. The starting point is never a final situation, but rather the problem faced by the customer.
Products for direct room humidification or air humidification in AHUs are combined into customized systems that always result in the best solution for your requirements. Both a completely new design and integration into existing air conditioning systems are possible.
Air humidification in AHUs
Highly efficient air humidification is integrated into existing air conditioning or ventilation systems. The patented ORBIT WING® and CORBIT® systems from merlin® ensure energy savings and maximum evaporation efficiency with optimal air humidification.
Direct room humidification
MICRO DROP atomization, a modular design for quick retrofit and low maintenance make VISCORE and ALPHA, merlins® systems for direct room humidification, flexible solutions for air humidification in any location.
ALPHA
Direct room humidification
VISCORE
Direct room humidification
ORBIT WING®
Air humidification in AHUs
CORBIT®
Air humidification in AHUs
ORBIT MULTI
Air humidification in AHUs
ULTRASONIC
Direct room humidification and air humidification in AHUs
ROTATION LAMELLAS
Air humidification in AHUs
WATER TREATMENT
Direct room humidification and air humidification in AHUs
ALPHA
Direct room humidification
VISCORE
Direct room humidification
ULTRASONIC
Direct room humidification and air humidification in AHUs
COMPRESSED AIR
Direct room humidification
WATER TREATMENT
Direct room humidification and air humidification in AHUs
ORBIT WING®
Air humidification in AHUs
CORBIT®
Air humidification in AHUs
ORBIT MULTI
Air humidification in AHUs
ROTATION LAMELLAS
Air humidification in AHUs
ULTRASONIC
Direct room humidification and air humidification in AHUs
WATER TREATMENT
Direct room humidification and air humidification in AHUs
ALPHA direct room humidification
The ALPHA is a multifunctional high-end system for direct room humidification. The system can be expanded as required and can be adapted to the conditions on site. The system consists of the ALPHA box and the associated humidification units. The optional water treatment provides the optimal conditions for the operation of the humidification system.
ALPHA box
- Environmentally friendly system with efficient and powerful technology
- Digital monitoring and precise PLC control for seamless integration with building technology
- Maximum flexibility due to modular design
- Highest comfort due to independent control of individual areas
- Tested hygiene for maximum safety
AER & AERv humidification units
- Perfect indoor climate due to microfine atomization of water and even distribution of humidity
- Quiet operation for a pleasant environment
- Space-saving design for flexible mounting on columns, ceilings and walls
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
VISCORE Direct room humidification
The VISCORE is a flexible plug-and-play system for direct room humidification. The system can be expanded as required and can be adapted to the conditions on site. The system consists of the VISCORE box and the associated humidification units. The optional water treatment provides the optimal conditions for the operation of the humidification system.
VISCORE box
- Maximum flexibility and space-saving design due to modular construction
- Highest comfort due to independent control of individual areas
- Tested hygiene for maximum safety
- Optimum productivity and reliability due to central PLC control unit
AER & AERv humidification units
- Perfect indoor climate due to microfine atomization of water and even distribution of humidity
- Quiet operation for a pleasant environment
- Space-saving design for flexible mounting on columns, ceilings and walls
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
ORBIT WING® air humidification in AHUs
ORBIT WING® is the patented system for duct humidification. The system is integrated into ventilation or air conditioning systems and can be extended as required. The system consists of the ORBIT box as well as the associated humidifier unit and droplet separator. In addition, a water treatment unit is required for the operation of the humidification system.
ORBIT
- Maximum humidification performance achieved through up to 98 % evaporation efficiency
- Operating cost savings through energy recovery from the heating system
- Easy installation and integration into existing systems
- Precise control for sustainable use of resources
- Flexible placement adapted to spatial conditions
- Certified air humidification system according to VDI 6022 sheet 1
- Complies with ÖNORM H6020 for ventilation systems
ORBIT WING® humidifier unit
- Compact and powerful due to shortened evaporation distance
- Easy installation
- Heat resistant up to 85 °C
- Patented turbulence for hygienic operation
- Tested component according to VDI 6022 sheet 1
Droplet seperator
- Effectively traps aerosols
- Durable and reliable stainless steel frame.
- Only one drip tray required
- Tested component according to VDI 6022 sheet 1
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
ORBIT MULTI air humidification in AHUs
The ORBIT MULTI opens up new dimensions in humidification and cooling for up to six air handling units with a central unit – equipped with groundbreaking features and technical sophistication. It consists of the ORBIT MULTI with patented ORBIT WING® technology, as well as the associated humidifier unit and droplet separator. In addition, a water treatment unit is required for the operation of the humidification system.
ORBIT MULTI
- Supply of up to six AHU systems with one central unit
- Individual humidification capacity and control per AHU system
- Very low connection, operating and maintenance costs
- Minimum humidification capacity 1 from 0.3 g/m³ for precise humidity control
- Option of supply and extract air cooling for an optimum indoor climate
- Maximum hygiene
- Simple installation on site or during pre-assembly
- Integration into building management systems (BMS) and high control accuracy thanks to innovative control system
(1 Depending on the configuration of the AHU system)
ORBIT WING® humidifier unit
- Compact and powerful due to shortened evaporation distance
- Easy installation
- Heat resistant up to 85 °C
- Patented turbulence for hygienic operation
- Tested component according to VDI 6022 sheet 1
Droplet seperator
- Effectively traps aerosols
- Durable and reliable stainless steel frame.
- Only one drip tray required
- Tested component according to VDI 6022 sheet 1
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
CORBIT® air humidification in AHUs
CORBIT® is the patented system for duct humidification. The system is integrated into ventilation or air conditioning systems and can be extended as required. The system consists of the CORBIT box as well as the associated humidification unit and droplet separator. In addition, a water treatment unit is required for the operation of the humidification system.
CORBIT® Box
- Maximum humidification performance achieved through up to 98 % evaporation efficiency
- Operating cost savings through energy recovery from the heating system
- Easy installation and integration into existing systems
- Perfect solution for every budget
- Flexible placement adapted to spatial conditions
- Certified air humidification system according to VDI 6022 sheet 1
- Complies with ÖNORM H6020 for ventilation systems
ORBIT WING® humidifier unit
- Compact and powerful due to shortened evaporation distance
- Easy installation
- Heat resistant up to 85 °C
- Patented turbulence for hygienic operation
- Tested component according to VDI 6022 sheet 1
Droplet seperator
- Effectively traps aerosols
- Durable and reliable stainless steel frame.
- Only one drip tray required
- Tested component according to VDI 6022 sheet 1
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
Ultrasonic direct room humidification and air humidification in AHUs
The ultrasonic humidification systems can be used for direct room and duct humidification. The optional water treatment provides the optimal conditions for the operation of the humidification system.
Ultrasonic systems
- Highest hygiene standards for maximum safety
- Stepless control for individual comfort
- Seamless integration into existing air conditioning solutions
- Flexible use as a stand-alone solution
FORTE – duct humidification
SENSO – direct room humidification
PURUS – direct room humidification
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
Rotation lamellas air humidification in AHUs
Air humidification by means of rotating lamellas guarantees natural and aerosol-free (i.e. fog-free) room humidity.
Rotation lamellas system
- Seamless integration into existing air conditioning solutions and residential ventilation systems
- Quick and easy installation
- Clean water through integrated reverse osmosis and UV disinfection
- Tested hygiene for maximum safety
IQ direct room humidification
Compressed air humidification enables a versatile and individually projectable solution. The optional water treatment ensures the optimal conditions for the operation of the air humidification.
IQ system
- Perfect room climate due to microfine atomization of water and even distribution of humidity
- Maximum flexibility due to modular design
- Space-saving design allows installation in the smallest of spaces
- Time-saving and easy self-assembly possible
Water treatment
- Complete supplier and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
Water treatment direct room humidification and air humidification in AHUs
All humidification systems operate with perfectly filtered and hygienic water. Depending on the requirements, the water passes through a filtration, water softening, reverse osmosis and disinfection unit.
Water treatment systems
- Full-service provider and thus reduction of interfaces
- Water treatment tailored to individual needs
- Highest hygiene standards for perfectly filtered water
- Long-term cost savings through optimized water treatment
